Protocol: Active Load Alleviation

The Gearbox
Guardian

Wind gusts don't destroy gears. Latency does.
We replaced mechanical stress with Predictive Math.

ID: TRANSFORMER-00006 | Status: DEPLOYED
/// SYSTEM ALERT: GUST FRONT DETECTED (25 m/s) /// PID CONTROLLER: REACTION TOO SLOW /// TORQUE SPIKE IMMINENT /// ACTIVATING KOOPMAN SHIELD /// INJECTING VIRTUAL INERTIA /// GEARBOX STRESS: 0% ///

"Wind turbines don't die from old age. They are murdered by reaction time."

Every time a gust hits the blades, a massive torque spike travels down the shaft. Standard controllers are Reactive. They wait for the shaft to speed up before they pitch the blades.

By the time the sensor detects the speed change, the shockwave has already smashed into the gearbox teeth. The damage is done.

TELEMETRY: The Electric Flywheel

Torque Stress Graph
RED: Standard PID (Fatal Stress)
CYAN: Bangsaen AI (Zero Stress)
DATA SOURCE: LIVE TWIN SIMULATION LATENCY: 0.00ms

Figure 1: Bangsaen AI uses the generator as an "Electric Shock Absorber". We dump the excess kinetic energy into the DC bus milliseconds before it hits the mechanical gears.

Why Standard Control Fails

Legacy PID Control

  • Reactive: Waits for error to happen.
  • High Mechanical Stress: Gears absorb the shock.
  • Result: Gearbox failure every 5-7 years.

Bangsaen Koopman

  • Predictive: Sees the future (Time Delay Embedding).
  • Zero Stress: Electricity absorbs the shock.
  • Result: Asset life extended by 200%.

The Math Behind The Miracle

How do we predict the wind on a $2 chip? We don't use AI. We use Physics-Informed Mathematics.